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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Damage Mechanisms and Corrosion Assessment | 22% | - Damage assessment and prioritization - High-temperature damage and material degradation - Cracking mechanisms (environmental, fatigue, creep) - Internal, external, and localized corrosion - Corrosion under insulation (CUI) and environmental degradation |
| Design, Materials, and Fabrication Rules | 22% | - ASME Section VIII, V, IX application - MAWP, thickness, and joint efficiency calculations - Positive material identification (PMI) and traceability - Material selection, properties, and toughness requirements - Flanges, bolting, gaskets, and special components - Welding, qualification, and PWHT requirements |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - Hydrostatic, pneumatic, and leak testing rules - Risk-based inspection (RBI) principles and application - Acceptance criteria and post-test evaluation - API 579/ASME FFS-1 screening and assessment |
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Rerating, reclassification, and nameplate updates - Pressure relieving devices and overpressure protection - Documentation and post-work verification - Repair vs alteration definitions and procedures - Authorization and responsibility for work |
| Inspection Scope, Planning, and Data Evaluation | 28% | - TML/CML selection and measurement planning - Inspection interval determination and extension rules - Inspection methods and technique selection - Code scope, jurisdiction, and regulatory requirements - Records review and baseline data collection - Remaining life and corrosion rate calculations |
API Pressure Vessel Inspector Sample Questions:
1. Under API-510, which type of inspection is mandatory after the alteration of a pressure vessel?
A) Radiography
B) Ultrasonic testing
C) Internal inspection
D) External inspection
2. Which of the following does API-510 specifically require to be assessed during an external inspection?
A) Foundation condition
B) External paint condition
C) Nearby electrical installations
D) Insulation condition
3. To exempt a vessel from internal inspections, what is the value of the corrosion rate that cannot be exceeded?
A) 0.001" per year
B) 0.001" between inspections not to exceed 5 years between inspections
C) 0.005" per year
D) 0.005" between inspections not to exceed 3 years between inspections
4. When a vessel is to be entered for an internal inspection which of the following precautions should be observed?
A) OSHA rules should be reviewed and followed where applicable
B) Inspect the vessel for proper electrical grounding
C) The area should be roped off and no one else is to be working in the area
D) No hot work permits in the immediate area must be issued until the inspection is complete
5. Pneumatic testing may be substituted for hydrostatic testing provided all but which of the following?
A) Water is not readily available
B) Temperature
C) Refractory
D) Process
Solutions:
| Question # 1 Answer: C | Question # 2 Answer: A | Question # 3 Answer: C | Question # 4 Answer: A | Question # 5 Answer: A |
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